1. Product Pictures of waste Plastic pyrolysis plant
- Oil Tanks
- Full open door design
- Shipping
- Sight Glass
- Smoke Scrubber
- With foundation
Product Description of waste plastic pyrolysis plant
1. Flow Chart
2. Outstanding Features of XY-8 Pyrolysis plant
1. Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
2. Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil,longer lifetime, and easy to clean.
3. National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
4. National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
5. Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
6. Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.
7. Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
8. National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.
3. Feasibility Analysis for your reference
Note: A. This analysis is made with capacity of 10Mt tyres per day per batch.
B. Please modify relative prices according to your actual market conditions.
NO. | ITEM | DETAILS |
1 | DAILY CAPACITY | 10MT |
2 | Raw Materials | Waste tyres |
3 | Cost of tyres | 10T*1500¥/MT=15000¥ |
4 | Cost of Catalyst | 10MT*0.3%*5000¥/MT=150¥ |
5 | Labor (DAILY) | 4P*150¥/D/P=600¥ |
6 | Electricity & Water | 200¥ |
7 | FUEL COST | 0.45MT*1200¥/MT=540¥ |
8 | Other | 100¥ |
9 | Total Cost | 16,590.00¥ |
10 | Oil Income | 10MT*40%*4300¥/MT=17,200.00¥ |
11 | Steel Income | 10MT*13%*1400¥/MT=1,820.00¥ |
12 | Carbon Income | 10MT*35%*300¥/MT=1,050.00¥ |
13 | Gross Income | 20,070.00¥ |
14 | Daily Net Income | 20,070.00¥−16,590.00¥=3,480.00¥ |
15 | Monthly Net Income | 3,480/Day*25D=87,000.00¥ |
16 | Yearly Net Income | 87,000.00¥/M*11M=957,000.00¥ |
4. Process Time of 10 tons Pyrolysis Plant
Feeding | 1~2h |
Heating | 8~9h |
Cooling | 3~4h |
Discharging | 1~2h |
Steel Pulling Out | 20minutes |
5. Raw Materials and Final Products and Its Usage.
Raw materials: Waste tyres, waste rubber and waste plastics, etc.
Final products: Steel wires, fuel oil, carbon black and sync gas...
The usage of the final products:
Steel wires: 12%-15% from tyres, to be sold or reprocessed.
Fuel oil: Widely used in industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. as fuel oil, or used for heavy oil generators to get electricity.
Carbon black: Crude carbon black can be used for construction bricks, or widely used as industrial carbon black N774, N660, N330 or color carbon after deep-process.
Pictures of the pyrolysis plant
Packaging details | 1*40FR and 1*40HQ for 10 tons 2*40 HQ for 5 tons Weight: about 30tons All goods are packed with export standard package to make sure no damage during transportation. |
Detail details | about 30 days after receiving deposit. |
1. Quality warranty period: One year warranty for the main reactor of pyrolysis machines.
2. Installation: According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price
5. Our factory supplies the wearing parts with the cost price to clients.