Continuous Plastic Scrap Recycling Pyrolysis Machine
1.Specificaiton
2.Raw material
It can be waste tires, rubbers, plastics, paper mixtures, cable skin, life garbage,soles, PE, PVC, ABS and so on.
3.End products
4. Outstanding Features of XY-9 Pyrolysis plant
1.Full automatic and 24 hours continuous production adopting advanced technology can produce good quality fuel oil.
2.Full automatic, no need labor, high-temperature and enclosed discharging, which is environment-friendly, clean and dust-free.
3.Unique anti-sticking devices, which can achieve continuous production of special materials.
4.Large capacity with 20-30 ton per day, during production, there is no need for fuel because the non-condensable gas produced by pyrolysis can support the whole process of production.
5.Environmental-friendly and pollution-free(geeneral hazardous waste processing standards), with national patent smoke scrubbers which can remove acid gas and dust from smoke.
5.Feasibility Analysis
Note:
1.This analysis is made with capacity of 30Mt cut tires
2. Please modify relative prices according to your actual market conditions.
3.It is suitable for waste plastics and tires with diameter less then 5cm
6.Our service
1. Quality warranty period: One year warranty for the main reactor of pyrolysis machines.
2. Installation: According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price
5. Our factory supplies the wearing parts with the cost price to clients.
1.Specificaiton
| NO. | ITEM | Technical Parameter |
| 1 | Suitable Raw Materials | Small pieces of Waste tyre,rubber, waste plastic≤5cm |
| 2 | Operating Mode | Fully Continuous Operation |
| 3 | Structure | Horizontal Type Revolve |
| 4 | Loading and discharging | Fully Automatic Feeding and Discharging under High Temperature at Same Time |
| 5 | Capacity(24h) | 8-20Mt |
| 6 | Work Pressure | Slightly Negative Pressure |
| 7 | Oil Yield of tyres | 40%-45% |
| 8 | Reactor Rotational Speed | 1R/M |
| 9 | Installation Power | 110kw |
| 10 | Cooling Method | Cycle water |
| 11 | Type of Drive | Sprocket Wheel |
| 12 | Heating Method | Hot Air |
| 13 | Noise dB(A) | ≤85 |
| 14 | Main Reactor Weight (MT) | About 20Mt |
| 15 | Total Weight(MT) | About 45Mt |
| 16 | Installation Space Required | 60m*20m |
| 17 | Manpower | 2/shift |
| 18 | Shipment | 5*40HC |
| 19 | Delivery time | ≤70Days |
2.Raw material
It can be waste tires, rubbers, plastics, paper mixtures, cable skin, life garbage,soles, PE, PVC, ABS and so on.
3.End products
| Item | Percentage | Usage |
| Fuel Oil | 40-45% | 1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. used for heavy oil generators to get electricity 3. used for distillation. |
| Crude Carbon Black | About 35% | 1. used for construction bricks or make into briquette; 2. deep-processed to N330, N660, N774 or color carbon black. |
| Steel | 12-15% | Sold or reprocessing |
| Sync Gas | About 5% | 1. recycled and used during process as fuel. 2. compressed into liquid gas, used as fuel or to generate electricity |
4. Outstanding Features of XY-9 Pyrolysis plant
1.Full automatic and 24 hours continuous production adopting advanced technology can produce good quality fuel oil.
2.Full automatic, no need labor, high-temperature and enclosed discharging, which is environment-friendly, clean and dust-free.
3.Unique anti-sticking devices, which can achieve continuous production of special materials.
4.Large capacity with 20-30 ton per day, during production, there is no need for fuel because the non-condensable gas produced by pyrolysis can support the whole process of production.
5.Environmental-friendly and pollution-free(geeneral hazardous waste processing standards), with national patent smoke scrubbers which can remove acid gas and dust from smoke.
5.Feasibility Analysis
Note:
1.This analysis is made with capacity of 30Mt cut tires
2. Please modify relative prices according to your actual market conditions.
3.It is suitable for waste plastics and tires with diameter less then 5cm
| NO. | ITEM | DETAILS |
| 1 | DAILY CAPACITY | 30MT |
| 2 | Cost of Tyres | 30T*350¥/MT=10,500¥ |
| 3 | Cost of Catalyst | 30MT*0.3%*5000¥/MT=450¥ |
| 4 | Labor (DAILY) | 2P*150¥*3=900¥ |
| 5 | Electricty & Water | 75KWH*24H*1 =1800¥ |
| 6 | FUEL COST | 20KG/1000*3h*4*2000¥=480¥ |
| 7 | Other | 100¥ |
| 8 | Total Cost | 14,230¥ |
| 9 | Oil Income | 30MT*40%*2800¥/MT=33,600.00¥ |
| 10 | Steel Income | 30MT*13%*900¥/MT=3,510.00¥ |
| 11 | Carbon Income | 30MT*35%*400¥/MT=4,200.00¥ |
| 12 | Gross Income | 41,310.00¥ |
| 13 | Daily Net Income | 41,310¥−14,230.00¥=27,080.00¥ |
| 14 | Monthly Net Income | 27,080¥/D*25D=677,000.00¥ |
| 15 | Yearly Net Income | 677,000¥/M*11M=7,447,000.00¥ |
6.Our service
1. Quality warranty period: One year warranty for the main reactor of pyrolysis machines.
2. Installation: According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price
5. Our factory supplies the wearing parts with the cost price to clients.